Computation and experiment were combined
to find candidate protective coatings for sulfide-based solid electrolytes and
uncover what makes those coatings work. Credit: Image by Argonne National
Laboratory
The success of a promising class of
next-generation batteries may hinge on something almost impossibly thin: a
coating just a nanometer thick—roughly 100,000 times thinner than a human hair.
In new research, scientists at the U.S. Department of Energy's (DOE) Argonne
National Laboratory combined computation and experiment to find candidate
protective coatings for sulfide-based solid electrolytes and uncover what makes
those coatings work.
The results, published in Advanced Science, point to magnesium oxide as a particularly promising
new coating and sets up a faster way to find others.
Solid-state batteries could store
more energy and improve safety compared with today's lithium-ion batteries. But
some of the most promising solid electrolytes, especially sulfide-based ones,
are chemically fragile. They can react at key battery interfaces, especially
where the electrolyte touches lithium metal. Those reactions can hurt
performance and shorten battery life.
To tackle that problem, the team
studied a type of sulfide solid electrolyte called lithium phosphorus sulfur
chloride, or LPSCl. They used an approach based on a computational technique
called density functional theory to screen a wide range of oxide coatings made
by atomic layer deposition (ALD)—a method that deposits ultrathin, uniform
layers with near-atomic precision.
They predicted how those coatings
would behave at three important battery interfaces: where the coating meets the
electrolyte, the lithium metal and the cathode materials.
Reaction products shape performance
"This work focused on using
computation to guide that search," said Justin Connell, an Argonne
materials scientist and University of Chicago Consortium for Advanced Science
and Engineering (CASE) scientist. "We can't experimentally explore the
full range of possible materials in any reasonable way. That would take
forever, and it's just not possible."
The team found that the best
coatings were not always the least reactive. Instead, the most important factor
was what compounds formed when the coating reacted at the interface. The best
coatings formed reaction products that still let lithium ions move while
limiting electron flow.
"It turned out that the
reaction products really dominate the behavior," Connell said.
"Zirconium oxide was one of the most stable materials by itself, but it
was one of the worst-performing coatings we investigated."
Magnesium oxide stands out
The researchers then tested several
candidate coatings by applying them to LPSCl powder with ALD. Magnesium oxide
in particular stood out. It made the electrolyte more stable when in contact
with lithium metal, reduced resistance at the interface and improved
performance. It also helped block electron flow while still allowing lithium
ions to move efficiently.
"Atomic layer deposition gives
us a unique way to apply uniform coatings that are only about a nanometer
thick, even on complex powder surfaces," said senior chemist and Argonne
Distinguished Fellow Jeffrey Elam. "That level of control lets us test new
coating chemistries efficiently and connect computational predictions to real
materials."
The team also used scanning
transmission electron microscopy and energy dispersive X-ray spectroscopy at
the Center for Nanoscale Materials, a DOE Office of Science user facility at
Argonne, to confirm the coatings were uniformly distributed on the powder
surfaces.
By contrast, zirconium oxide formed
less favorable reaction products and performed poorly. Zinc oxide, despite
being predicted to be more reactive overall, still yielded beneficial transport
behavior because of the reaction products it formed.
A faster route through chemistry
In addition to evaluating candidate
protective coatings, this work provides a better way to search a much larger
materials design space.
"Our calculations helped
identify which interfacial reactions are most likely to occur and which
reaction products will support or hinder battery performance," said
Argonne physicist Peter Zapol, who led the study's calculations and computational
screening. "That gives us a more predictive way to evaluate coating
candidates, rather than relying on trial and error."
Connell said the approach should
help speed up the search for future coatings beyond the oxide systems studied
here.
"This work shows us a better
way to ask the design question, and now we can use the same approach to study
many other chemistries," he said.
"That could mean sulfides,
fluorides, other binary chemistries, ternary coating chemistries or
combinations of materials. It lets us explore that large chemical space much
faster, without having to test everything experimentally first."
Provided by Argonne National Laboratory
by Argonne National Laboratory
edited
by Sadie
Harley, reviewed by Andrew Zinin
Source: Magnesium
oxide emerges as a promising protective coating for sulfide solid electrolytes