Wednesday, October 7, 2026

Scaled-up seawater system produces both hydrogen and fresh water with higher efficiency - Engineering - Energy & Green Tech

Water electrolyzers are promising devices that use electricity to split water into hydrogen and oxygen. If powered by solar cells or other renewable energy technologies, they could contribute to the sustainable production of hydrogen used to make ammonia, which in turn is used to produce fertilizers and other valuable compounds.

Most water electrolyzers require purified water, even though seawater is far more abundant on Earth. This is because the salts in seawater can damage the devices and interfere with electrolysis, the process by which water is split into hydrogen and oxygen.

Researchers at the Chinese Academy of Sciences recently developed a system that could produce hydrogen from seawater while also desalinating it to produce fresh water. A 20-kilowatt pilot system, introduced in a paper published in Nature Energy, operated stably for 100 days, reliably producing both hydrogen and fresh water.

"Hydrogen production from seawater is attractive given its abundance, but direct seawater electrolysis is challenging due to the poor stability and low energy efficiency," wrote Shang Jiang, Peixin Zhu and their colleagues in their paper. "We report the co-production of hydrogen and fresh water from seawater by coupling alkaline water electrolysis with low-temperature desalination, wherein low-grade waste heat from the electrolyzer drives seawater distillation to generate fresh water for both electrolysis and external use."


Turning seawater into hydrogen and fresh water

The system developed by Jiang, Zhu and their colleagues uses heat released during hydrogen production to remove salt from seawater. This process yields fresh water that can then be fed to an electrolyzer to produce hydrogen or set aside for other uses.

The team initially built a 20-kilowatt industrial pilot system and monitored its performance for 100 days. They then scaled the system up to 250 kilowatts and measured the hydrogen and fresh water it produced.

"A 20-kW industrial pilot system achieved co-productivities of 3.8 Nm3 h−1 H2 and 1.2 kg h−1 fresh water with stable operation for 100 days," wrote Jiang, Zhu and their colleagues.

"Scaling up to 250 kW achieved 48 Nm3 h−1 H2 and 31.6 kg h−1 fresh water, with a 14.4% improvement in system electrical efficiency relative to alkaline electrolysis of fresh water alone. Techno-economic analysis of the coupled process indicates higher profitability than the traditional tandem process of desalination followed by electrolysis."

Scaling up production and running additional tests

This study introduced a promising approach for producing hydrogen from seawater without feeding it directly to an electrolyzer. The researchers' analyses also suggest that their two-process approach could be more profitable than desalinating seawater before feeding it to a separate electrolyzer.

That advantage remains a projection, as the team has not yet demonstrated the system's commercial potential. In the future, their methods could be refined to improve stability or increase the amount of hydrogen and fresh water produced.

The new system could be tested in other settings to further validate its performance and identify possible shortcomings. Eventually, it may contribute to commercially viable ways to produce hydrogen and fresh water from abundant seawater. 

Source: Scaled-up seawater system produces both hydrogen and fresh water with higher efficiency

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