The research team's commercially sized
indium-free tandem solar cell, which achieved a certified efficiency of 31%
using abundant tin oxide in place of scarce indium. Credit: Monash University
An international team of
researchers has built the first high-performance, commercial-size tandem solar
cell that doesn't rely on the scarce and expensive metal indium. The
breakthrough, published in Science, replaces indium-based oxide with abundant tin oxide,
a material that costs 1% as much, without sacrificing performance.
The advance brings next-generation
tandem solar cells a step closer to commercial production, offering the
potential for cheaper solar panels that generate more electricity from the same
amount of sunlight.
Scaling tandem cells beyond the lab
Yuan Cheng, a professor at Monash
Suzhou and the Department of Materials Science and Engineering at Monash, said
the milestone marks the first realization of a large-area, highly efficient
indium-free perovskite tandem solar cell, showing that the technology can be
scaled beyond laboratory-size devices.
"Considering the cost of tin
is a mere 1% of that of indium, this breakthrough unveils a new material
paradigm and a highly viable engineering route for low-cost, sustainable and
scalable tandem photovoltaics," Cheng said.
"Ultimately, this work is of
paramount strategic importance for propelling the industrialization and
terawatt-scale deployment of next-generation ultra-high-efficiency photovoltaic
technologies."
Cutting dependence on scarce indium
As demand for solar energy
continues to grow worldwide, reducing reliance on scarce materials is becoming
increasingly important. Indium is used in a wide range of electronics, and its
limited supply presents challenges for large-scale manufacturing.
By replacing indium with tin oxide
using a low-damage reactive plasma deposition process, the researchers created
solar cells that achieved a certified efficiency of 31% in a commercial-size
mini-module while also improving durability.
The devices also withstood heat,
humidity and more than three months of outdoor operation while maintaining
strong performance.
Efficiency gains at larger scale
Cheng said achieving more than 30%
efficiency in a commercial-size tandem module is a major technical milestone
and demonstrates that high performance can be maintained without relying on
scarce, high-cost materials.
"The research team developed a
reactive plasma deposition (RPD) process for tin oxide (SnOx) films to serve as
the recombination layer, achieving a remarkable certified efficiency of 33.%
on 1 cm2," Cheng said.
"By further extending the application of RPD-SnOx to both the front and rear transparent electrodes, we successfully fabricated indium-free tandem solar cells. Remarkably, we scaled this technology up to a 207.9 cm2 mini-module, obtaining an outstanding certified efficiency of 31.0%."

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