Tuesday, December 16, 2025

Organic solar cells achieve 20.02% efficiency with new giant acceptors - Engineering - Energy & Green Tech

Advantages and challenges of OSC technology

OSCs are distinguished by their lightweight nature, solution-processability, mechanical flexibility, and low-cost fabrication, making them a top candidate for next-generation photovoltaic technology. Conventional OSCs, however, rely on low-boiling-point halogenated solvents to achieve high efficiency.

The high volatility of these solvents, though, poses a barrier to mass production. While alternative high-boiling-point nonhalogenated solvents—such as toluene and o-xylene—are more suitable for scaling up production, they often lead to reduced efficiency due to the inferior morphology.

Innovative approach using giant acceptors

To address this challenge, the research team, led by Prof. Ge Ziyi from the Ningbo Institute of Materials Technology and Engineering (NIMTE) of the Chinese Academy of Sciences, used toluene (a less hazardous solvent) to design a simplified fabrication process, tailored for scalable organic photovoltaic production. The study is published in Advanced Materials.

They introduced two giant guest acceptors (oligomerized acceptors)—dubbed G-1O and G-3O, each with distinct oxygenated side chains—into PM6:BTP-eC9 blends. This modification extended the crystallization time of the blend, which suppressed excessive aggregation while promoting finer phase separation.

These giant guest acceptors retain the advantages of Y-derivative acceptors, including precise molecular architectures, excellent photoelectric properties, and robust solution processability—all of which contribute to an optimized active layer morphology.

Performance comparison and scalability

Compared to G-3O, whose longer oxygenated side chain induces uneven phase separation, the incorporation of G-1O—with its shorter side chain—improves molecular planarity, thus enabling a more homogeneous phase distribution. This, in turn, facilitates efficient charge transfer and mitigates voltage loss.

The ternary device based on G-1O achieved a PCE of 19.90%, outperforming the G-3O-based device, which only reached 17.90%. The team further enhanced the G-1O-based device's performance by applying a 100 nm anti-reflection coating (ARC) layer, pushing its PCE to 20.02%.

In addition, the researchers fabricated a 15.6 cm2 large-area module using the PM6:BTP-eC9:G-1O system. This module exhibited a high PCE of 16.97% and contained no dead zones—findings that confirm the technology's scalability and eco-friendly processing advantages.

This work establishes a viable pathway for developing high-performance OSCs using nonhalogenated solvents, underscoring their great potential for commercial photovoltaic applications.

Source: Organic solar cells achieve 20.02% efficiency with new giant acceptors    

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